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Smart Tray 4.0

Nexus Mine has developed the first Smart Tray to meet the increasing requirements of the mining industry around safety, technology, production and profitability.

Nexus Mine technology allows customers to make decisions in real time via data monitoring and alerts, as well as planning preventive maintenance by analysis of site data, utilising advanced automated analytics that can predict failure

asset management
mining technology

Through the use of modern technologies such as digital sensors, cutting-edge algorithms, cloud storage, wireless connectivity and its own platform and infrastructure that unites all the modules of the system.

  • Smart device installed in strategic locations on the equipment.
  • The system allows direct access and in real time to the data anywhere in the world.

Main Characteristics

The Smart Tray 4.0 technologies are independent of the truck manufacturer and as such they can be deployed on hybrid fleets, allowing the customer to access their whole fleet from a single system for a fraction of the cost.

Independent

Independent (from the OEM)

Compact and light weight (5 kg) device

Compact and light weight (5 kg) device

Installed in a noninvasive area of the truck

Installed in a noninvasive area of the truck

Real time reporting

Real time reporting

Monitoring of performance over time

Monitoring of performance over time

Cutting Edge Technology for Operations Management

  • Asset tracking of each truck of the fleet
  • Fleet availability analysis
  • Production performance 
  • Cycle timing analysis
  • HSEC: Speed monitoring speeding alerts

Smart Tray Modules

Cycle Analytics

Cycle Analytics

  • Operational Time
    Asset usage statistics
  • Speed
    Avg Speed
    Speed Alerts
  • Cycles
    Average cycle time
    Cycles per period of time
  • Availability
    Availability per Truck/Fleet
  • Operational Performance
    Production / Target ratio
Cycle Analytics
Asset Management

Asset Managment

  • Wear Management
  • Fuel Efficiency
  • Fatigue Analysis
Asset Management
Live Vision

Live Vision

Smart 4K Cameras strategically installed on the Dump Body to send images and video clips in real time:

  • Detection of uncrushable items inside the tray
  • Detection of off-balance loads
  • Monitoring of carry-back
  • Monitoring of fragmentation quality
  • Monitoring of operational damage to the tray
  • Monitoring Loading practices
Live Vision